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Features of robot control system

Release time:2021/7/5 9:40:43 Shenyang Great Elites Intelligent Equipment Co., Ltd.

Robot system The structure of the robot adopts a spatial open link structure, and the motion of each joint is independent. In order to realize the motion trajectory of the end point, the motion coordination of multiple joints is required. Therefore, its control system is much more complicated than ordinary control systems, and has the following characteristics:

1. Robot control is closely related to structure kinematics and dynamics. The state of the robot's gripper can be described in various coordinates. Different reference coordinate systems can be selected according to the needs and appropriate coordinate transformations can be made;

2. It is often required to solve the forward and inverse problems of motion, in addition to considering the influence of inertial force, external force (including gravity), Coriolis force, and centripetal force.

3. A simple robot also has at least 3 to 5 degrees of freedom, and a more complex robot has a dozen or even dozens of degrees of freedom. Each degree of freedom generally contains a servo mechanism, which must be coordinated to form more than one Variable control system.

4. Organically coordinate multiple independent servo systems to make them act according to human will, and even endow the robot with a certain amount of intelligence. This task can only be done by a computer. Therefore, the robot control system must be a computer system.

5. The mathematical model describing the state and movement of the robot is a non-linear model. With different states and changes in external forces, its parameters also change, and there is still a coupling between various variables.

6. The movement of the robot can be completed in different ways and paths. Therefore, there is an "optimal" problem. Higher-level robots can use artificial intelligence methods to build a huge information database with computers, and use the information database to control, make decisions, manage and operate.

Traditional automatic machinery is not focused on its own actions, while the control system of industrial robots pays more attention to the relationship between the body and the operating object.

Therefore, the robot control system is a coupled, nonlinear multi-variable control system closely related to the kinematics and dynamics principles.

As the actual working conditions are different, there can be a variety of different control methods, from simple programming automation, microprocessor control to small computer control and so on.

The characteristics and basic requirements of the robot control system

To implement good control of the robot, it is important to understand the characteristics of the controlled robot. From the robot dynamics we know, it has the following characteristics:

1. The robot is essentially a nonlinear system. There are many factors that cause the nonlinearity of the robot, and the structure, transmission parts, and driving components will all cause the nonlinearity of the system.

2. There is a coupling effect between the joints, which is manifested as the movement of a certain joint. It will produce dynamic effects on other joints, so that each joint has to withstand the disturbance generated by the motion of other joints.

3. It is a time-varying system, and the dynamic parameters change with the change of joint movement position.

From the point of view of use, the robot is a special automatic equipment, and its control has the following characteristics and requirements:



1. Multi-axis motion coordinated control to produce the required work trajectory. Because the hand motion of the robot is a composite motion of all joint motions, in order to make the hand move according to the set law, it is necessary to well control the coordinated actions of the joints, including the movement trajectory, the timing of actions and other aspects.

2. Higher position accuracy, large speed range

3. The static error rate of the system should be small

4. The speed error coefficient of each joint should be as consistent as possible

5. There is no overshoot in the position, and the dynamic response is as fast as possible

6. Acceleration (deceleration) speed control is required

7. From the point of view of operation, the control system is required to have a good man-machine interface to minimize the requirements for the operator

8. From the perspective of system cost, it is required to reduce the hardware cost of the system as much as possible, and use software servo methods to improve the performance of the control system.
Robot system
Robot control method

There is no uniform standard for the classification of industrial robot control methods:

A. Robot motion control method

a. Robot motion control method
(1. Robot position control mode: positioning control mode—fixed position mode, multi-point position mode, servo control mode; path control mode: continuous trajectory control, point-to-point control)

(2. Robot speed control mode: speed control mode—fixed speed control, variable speed control; acceleration control mode—fixed acceleration control mode, variable acceleration control)

(3. Robot force control method)

b. Robot action sequence control method

B. Robot teaching control method

(1. Teaching with actual robot: direct teaching method-power level is separated from teaching, servo level is connected to teaching; remote control teaching method-teaching box teaching method, joystick teaching method, master-slave method Teach)

(2. Teaching without using robots: indirect teaching method-model robot display, special tool display; offline teaching method-numerical input display, graphics display, software language teaching)

Robot control system structure and working principle

An industrial robot system is usually divided into two parts: the body and the control system. The main elements that constitute the robot control system are computer hardware systems and operation control software, input/output equipment and devices, drive systems, and sensor systems.

The control system of an industrial robot is an important part of the robot to complete pending tasks. The basic functions are:
1. Memory function
2. Teaching function
3. Contact with peripheral equipment
4. Coordinate setting function
5. Human-machine interface
6. Sensor interface
7. Position servo function
8. Fault diagnosis and safety protection function

Of course, there is still a lot of knowledge about robot control, such as: robot single-joint position servo control, robot force control, robot intelligent control, and so on.
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